Composite Durable and Corrosion-Resistant Gre Pipes

Loading Port:Lianyungang

Payment Terms:TT OR LC

Min Order Qty:0 m

Supply Capability:5000 m/month

Product Description:

Product Advantages:

1. Durable in use and corrosion-resistant:the surface of internal and external can resist many kinds corrosion of chemicals, crude oil. injected water and bacteria. 

2. Light weight: 24% weight of ductile iron, it is convenient for installation in the absence of heavy machinery and large tools.

3. Low cost: Internal surface can reduce friction and the cost of transporting by pump.

4. Efficient and eneray saving: GRE pipe compared with steel tube can reduce the consumption of heat.

5. The solution of pipe system: The whole FRP pipe have different size, pipe joints, pressure rating for choice.

6. The long life cycle and low cost: There is almost no maintenance costs after installation and use, and it has higher lifetime cost compared with steel tube.

Joint type

1. API thread application: High pressure oil & gas & water pipeline

2.T thread joint application: High pressure oil & gas & water pipeline

3.Bonding joint application: Underground low pressure pipeline

4.Locking key joint application: Underground low pressure pipeline

5.Flange joint application: Pipe and pipe or pipe joint other equipment

6.Lamination joint application: Low pressure pipeline connection

Produts Application

1.Oil & gas-onshore

Crude oil gathering line
Injected water
Macromolecule
Process pipeline in station
LNG pipeline

 

1. Vessel and offshore platform

Ballast water
Cooling water
DrainageFresh water pipe
Drinking water
Fire fighting water pipe
Sea water transport
Sewage transport

 

2. Bittern special purpose

Transport bittern 
Transport sewage

 

3. Underground pipe and casing pipe

CBM casing pipe
Shale gas casing pipe
Underground oil pipe
Oil casing pipe

 

 

Product Performance

The corrosion picture comparison between ordinary steel pipe and FRP pipe

Performance comparison between ordinary steel pipe and FRP pipe:

Comparison Item

GRE pipe

Ordinary Steel Pipe

Corrosion Resistance

Good corrosion resistance

Bad corrosion resistance

Service Life

20-30 years(the designed service life is more than 50 years )

5-10 years (nocathodic protection and preservative)

Frictional Resistance

Smooth inner wall can reduce the accumulation of paraffin and scale;Low surface friction increase the flow of fluid velocity

The rough inner surface is easy to form scale and paraffin deposition;High surface friction leads to loss of workpressure

Insulation Performance

There is no minimum and additional insulation material" requirement under high temperature and harsh environment

A lot of heat loss under the condition of high temperature

Engineering Installation

Light weight, low cost of installation and transport

High weight, high cost of installation and transport

Maintenance Fecs

It almost need no repair

Need anti-corrosive paint, cathodic protection and corrosion monitoring

Environmental Performance

Low energy consumption in the process of productionand use

High energy consumption in the process of production and use

 

 

Production Information:

GRE wall structure:

 Pipe internal liner is used for anti-corrosion
 Pipe structural layer is used for pipe strength
 Anti-uv protection can used in pipe external to resist uv & the weathering exposure and environmental protection
 If high flow conducting electrostatic discharge need, GRE pipe can be used to conduct harmful static electricity discharged in the danger zone
In the fire, protective layer meet the fire resistance performance of protection box, required by firefighting, and produce less harmful gas.

Jet fire and fire-resistant experiment:

Level 3 fire-resistant experiment:

 

 

 

 

Production Method:

 Filament winding is used for both pipe and fitting production.
 The fiber glass will be winded on the mandrel after soaked into the resin. The mandrel will be rotated according to programmed mode.
 Multiply mandrels can be winded at the same time with one winding machine which has improved the work efficiency and guaranteed the quality.
 The winding of pipe fittings I flange, elbow, tee, coupling ) are made of two axis winding machines.

 

Production Process:


 

 

 

 

 

 

 

Quality Control:



Universal tester                      Differential scanning calorimeter (DSC)



Drying oven                       Fatigue tested machine


Before delivery, all pipes conduct 100% hydrostatic pressure monitoring in accordance with API standard.     

 

 

 

Standard & Specification:

 API 15HR Specification for High Pressure Fiberglass Line Pipe

 API 15LR Specufcation for Low Pressure Fiberglass Line Pipe and fittings

 ISO 14692 Petroleum and natural gas industries - Glass-reinforced plastics (GRP) piping

 AWWA C950 Standard for fiberglass pressure pipe

 AWWA M45 Fiberglass pipe design

 IMO Res.A753(18) Plastic pipes on the ship

 ASTM F1173 Standard Specification for Thermosetting Resin Fiberglass Pipe Systems to Be Used for Marine Applications

 ASTM---D2996 Standard Specification for Filament-Wound "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe

 API 5B Casing, tubing. line pipe thread specification