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Re-boiler is ahigh-efficient heat exchanging equipment used in alcohol, solvent, foodferment, pharmaceutical, petrochemical, refrigeration, organic chemistry, metallurgicalindustry, suitable for convection heat transfer of liquidtoliquid,gas to gas,gas to liquid. Re-boiler is made of carbon steel and stainless steel.
2.New Technology Description:
Five-ColumnThree-Effect Distillation Process
Our company designs and manufactures latestFive-ColumnThree-Effect Distillation equipment.This new process is promoted on the basisof traditional five-column differential-pressure column and mainly used forsuper-fine alcohol production.
The key of this process is the heatingmethods,the steam heats one column directly andtransfers theheat to other 4 columnsto achieve three-effect thermal couplingand energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing ofcirculating pumps and also extend the working life of there-boilers.
Energy Consumption & Quality Indicator Table forSuper-fine Alcohol
No. | Item | Unit | Traditional Process | New Process |
1 | 耗汽量Steam Consumption | t/t | 3.0 | 2.3 |
2 | 色度Colority | No. | 9.5 | 8 |
3 | 乙醇 Alcohol | %（v/v） | 95.5 | 96.5 |
4 | 硫酸试验Sulfuric Acid Test | No. | 70 | 9 |
5 | 醛（以乙醛计）Aldehyde (as acetaldehyde) | mg/l | 28 | 2 |
6 | 甲醇Methanol | mg/l | 18 | 3 |
7 | 正丙醇n-propyl alcohol | mg/l | 15 | 2 |
8 | 异丁醇+异戊醇Isobutanol+isoamylol | g/l | 27.5 | 2 |
9 | 酸（以乙酸计）Acid(as acetic acid) | mg/l | 19 | 9 |
10 | 脂（乙酸乙酯）Ester (as acetic ether) | mg/l | 22 | 16 |
11 | 不挥发物Nonvolatile matter | mg/l | 23 | 12 |
12 | 重金属（以Pb计）Heavy metal | mg/l | 0.65 | 0.4 |
13 | 氰化物（以Hcn计）Cyanide(as HCN) | mg/l | 3.7 | 2 |
Double-Mash-Column Three-Effect DistillationProcess
This process applies to the production ofgeneral-grade alcohol& fuel ethanol, and it was awarded Chinese nationalpatent, it is the onlysuccessfulapplicationof doublemash column & three-effect in the world,whichproduces general-grade alcohol.
This process is composed by mash column,rectification column and composite column. The composite column functions asmash column and rectification column.
The key of this process is the heatingmethods: the steam heats one column directly andtransfers the heat to other 2 columns to achieve three-effect thermal couplingand energy-saving effects.
The advantage of this process is energy-saving;itsaves over 40% steam
Energy Consumption & Quality Indicator Table for General-Grade Alcohol
No. | Item | Unit | Traditional Process | New Process |
1 | 耗电量Electricity Consumption | kwh/t | 15 | 20 |
2 | 耗汽量Steam Consumption | t/t | 2.3 | 1.4 |
3 | 耗水量Water Consumption | t/t | 7 | 5 |
4 | 色度Colority | No. | 9.5 | 8 |
5 | 乙醇 Alcohol | %（v/v） | 95.5 | 95.5 |
6 | 硫酸试验Sulfuric Acid Test | No. | 70 | 55 |
7 | 醛Aldehyde (as acetaldehyde) | mg/l | 28 | 25 |
8 | 甲醇Methanol | mg/l | 100 | 55 |
9 | 正丙醇n-propyl alcohol | mg/l | 75 | 35 |
10 | 异丁醇+异戊醇Isobutanol+isoamylol | mg/l | 27.5 | 26 |
11 | 酸（以乙酸计）Acid(as acetic acid) | mg/l | 19 | 18 |
12 | 脂（乙酸乙酯）Ester (as acetic ether) | mg/l | 22 | 20 |
13 | 不挥发物Nonvolatile matter | mg/l | 23 | 21 |
14 | 重金属（以Pb计）Heavy metal | mg/l | 0.65 | 0.5 |
15 | 氰化物（以Hcn计）Cyanide(as HCN) | mg/l | 3.7 | 3 |
3. Production Capability
1. Our company was established in the 1950s,designed and manufactured the first stainlesssteel distillation column in China.
2. Our company can produce6 full sets of equipment (including crushing section, liquefyingsaccharification section, fermentation section, distillation section and DDGSsection) in a
month.
3. Among 16 production workshops,3 workshops arefor mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshopsare for assembling & welding.
Weown advanced machining equipment and product testing equipment.
4. Designed capability
1). We own Design License of SpecialEquipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class;Design License of Special Equipment GC
Class.
2).Our company achieves more than 20 patentcertificates on distillation, DDGS, and other fields.
3). Ourcompany owns ASME certification, ISO 9001 Quality System Certification, ISO14001 Environmental Management System Certification & GB/T28001Occupational Health and Safety Management System Certification
5. After-sales Service
1).Our company can provide a sophisticatedproduct after-sale service and can ensure the implementation, maintenance andcommission of projects.
2). We can reach the project site afterreceiving the user’s notification.
6.Package & Transport
