JPN1000 Automatic Piston Filling Machine

Product Description:

 1、Introduction

1.1 Servo Drive System 

JPACK’s volumetric filling system exclusively uses the delicate servo drive system to control the main filling structure to achieve the high stability and precise positioning

1.2 Vertical Driven Piston 

The vertical stroke of the filling piston movement adopts with our exclusive servo control system provides not only the long term energy saving result but also effectively create a great result of machine load rate reducing

1.3 Tool-Free Adjustment 

Tool-free production change when changing the filling volume; by key-in the desire number on the PLC gives users the best time saving result.

The delicate servo control system design can provide choice of above liquid surface filling, underneath liquid filling and bottle neck (opening) filling accordingly with different features of liquids.

1.4 High Accuracy 

The delicate servo system precisely control the filling amount with precise piston stoke provides high filling accuracy, intelligent piston is designed with miner adjusting mechanism enable users to adhesive ultimate higher accuracy.

High Adapability 

This filling machine is widely used for food, pharmaceutical, chemical, cosmetics and various industries.

The personalized control panel system provides users an easy operation and an effective management result by production monitoring on the PLC.

2、Feature

2.1 Controlled by Panasonic servo system.

2.2 Controllable and various filling speed.

2.3 Accurate to ±0.5% ( with drinking water )

2.4 Integrated digital control with Siemens PLC and Hi-tech Touch Screen controls for easy operation.

2.5 Designed for easy change-over and cleaning.

2.6 Professional manufacturing techniques using ISO-9001 system.

2.7 Sturdy conveyer system driven by  motor. Adjustable conveyor guide rails to accommodate with different products.

GMP standard Stainless Steel.

2.8 Bottle holding mechanism for the best position of the bottles before filling action.

2.9 No bottle-no fill system.

2.10 Bottle jammed detection.

2.11 Warning light and buzz alarm to inform operator production error.

2.12 Filling zone protected by interlock guards for safety registration

2.13 ABB circuit breaker for the protection when overload.

Memory slots for storing filling parameters for future operation

2.14 Easy to install and operate, it only requires minimum maintenance for maximum performance and a long filler life time.

2.15 Quick change of volume with digital readout.

Delicate filler structure and finish comparable with European machines.

2.16 Volume set can be changed on the touch screen. Filling pistons are controlled by servo system.

2.17 Individual piston adjustment for fine tuning.

2.18 Digital control system to enable multiple filling actions on the same bottle for double, triple and more.

2.19 Fully automatic rise for nozzles, adjustment can be done on touch screen

2.20 Nozzles can set to be above bottle mouth or bottom up, synchronizing with liquid level (beneath or above) to eliminate bubbling of foamy liquids.

2.21 Adjustable speed while filling, it can fill slowly at the beginning and then accelerate to faster speed, finally slow down once again to finish up. This can prevent foamy liquids from bubbling and avoid spillage.

3、Specifications

3.1 Filling Capacity Options: 100cc—1000cc

3.2 Liquid Contact Part Material Option: Stainless Steel 304/316L

3.3 Supply Voltage：220V, 50-60Hz, 1Phase

3.4 Power Consumption: 1.5 kW

3.5 Air Pressure: 6-8kg

3.6 Dimension: (L)3000mm X (W)1100mm X (H)1770mm

3.7 Net Weight: 850kg

3.8 Filling Nozzle:4/6/8/12/16/20

4、Electrical configuration

4.1 PLC：GERMANY  SIEMENS 

4.2 HMI：GERMANY  SIEMENS

4.3 Servo System:Japan Panasonic

4.4 Sensor:Japan OPTEX

4.5 Frequency Converter:Japan Panasonic

4.6 Power Switch:France Schneider 

4.7 Solenoid valve: TAIWAN CHELIC

4.8 Low voltage electrical appliances:France Schneider

5、Images

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FAQ

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Q1: What is your delivery time?

A:  Generally, the delivery time is 45-60 days after receive the deposit, big production line may take more time.

Q2: What is the payment term?

A: We accept both T/T and L/C. Most customers pay by T/T.

Q3: What kind of after-sevices do you provide?

A: If it is not big problem, we can solve it by emails, phone etc. If it can’t work, our engineers can go to overseas to install and adjust the machine and solve the problems.